Element 15 · EI PSM
Inspection, maintenance and asset integrity
Purpose
Maintaining the integrity of plant and equipment is an essential requirement for HS&E and process safety.
EI statement
"Management must ensure that the necessary inspection and maintenance requirements are identified and carried out to reduce the likelihood of a significant incident as a result of failure of plant or equipment."
Integrated reading
Digital assets have an integrity lifecycle too. Cyber security asset management keeps an inventory of systems and their condition, just as asset integrity does for plant. This matters most where control systems are reachable from the business network.
Brings in
Cyber security asset management
No documents placed here by the integrated reading.
Expectations (10)
- 15.1Assets are uniquely identified on an asset register which provides up-to-date asset lists and equipment records, including location and equipment specification data. The asset register provides a basis for inspection and maintenance planning.
- 15.2The asset inspection and maintenance programmes are risk-based and address and integrate long-term asset integrity, HS&E and process safety compliance assurance.
- 15.3There are procedures to ensure that asset inspection and maintenance programmes are reviewed regularly commensurate with risk, using findings from the programmes, industry experience and incidents to identify and address issues and opportunities for improvement, so that they are kept up to date as living systems.
- 15.4Feasible plans and schedules are developed for execution of asset inspection and maintenance programmes.
- 15.5Adequate numbers of competent personnel are available to carry out the inspection and maintenance programmes.
- 15.6There are procedures to ensure that findings and recommendations from the asset inspection and maintenance programmes are appropriately prioritised and followed up.
- 15.7Inspection and maintenance programmes are approved by specific named competent individuals.
- 15.8Deviations from approved inspection and maintenance programmes are approved by specified named competent individuals commensurate with the risk.
- 15.9Arrangements for inspection and maintenance programmes are understood and followed; understanding of arrangements, and compliance with them, are regularly tested.
- 15.10Compliance and performance trends are reviewed by specified levels of management.
By department
Engineering
4 documents: Pressure Systems Written Scheme of Examination · Corrosion Management Standard · Ageing Plant Management Standard · Risk Based Inspection Procedure
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Operations & Maintenance
7 documents: Maintenance Strategy Standard · Rotating Equipment Maintenance Strategy · Planned Maintenance Procedure · Safety Critical Maintenance Deferral Procedure …
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Laboratory
3 documents: Online Analyser Maintenance and Validation Procedure · Feed Contaminant Monitoring Programme · Calibration Gas Management Procedure
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Pipelines & Terminals
4 documents: Pipeline Integrity Management System · Marine Loading Arm Maintenance Strategy · Pipeline Pigging Procedure · Third-party Interference and Pipeline Surveillance
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Commercial
2 documents: Critical Spares and Materials Standard · Positive Material Identification Procedure
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Business Services
1 document: Maintenance Management System Data Standard
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