Process Safety×Engineering

Engineering in Design Integrity

Create the barriers

Barriers against a major accident are identified, specified and built to be fit for purpose from the outset. Hazards are identified, risk is reduced as low as reasonably practicable, and each barrier is given a performance standard it must meet for the rest of its life. Change to plant or wells goes back through the same discipline.

Policy 1

  • Rotating Equipment Overspeed Protection PolicyIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 16 Management of safety critical devicesNot safety case critical

Standard 17

  • Performance Standard: SECE PipelinesIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements
  • Performance Standard: SECE Fire and Gas DetectionIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements
  • Performance Standard: SECE Process ContainmentIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements
  • Performance Standard: SECE Temporary RefugeIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements
  • Performance Standard: Jacket StructuresIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements
  • Installation Performance Standard: Passive Fire ProtectionIn 1 of 3 operator registersAsset · addsAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements
  • Supplier Technical Assurance RequirementsTypical exampleCompany-wideAlso in IOGP 510 · 04 Stakeholders and CustomersAlso in EI PSM · 18 Contractor and supplier, selection and managementNot safety case critical
  • Management of Change StandardIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 12 Management of change and project managementNot safety case critical
  • Certified Electrical Equipment: Ignition ControlIn 1 of 3 operator registersAsset · addsAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 16 Management of safety critical devicesNot safety case critical
  • Uninterruptible Power Supply StandardIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 06 Asset Design and IntegrityAlso in EI PSM · 15 Inspection, maintenance and asset integrityNot safety case critical
  • Industrial Automation and Control Systems Network StandardIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 06 Asset Design and IntegrityAlso in EI PSM · 11 Standards and practicesNot safety case critical
  • Planning and Executing Decommissioning ProjectsIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 12 Management of change and project managementNot safety case critical
  • Major Accident Hazard Management StandardIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 06 Hazard identification and risk assessmentAlso in Safety Case · Major accident hazards and risk
  • Quantitative Risk Assessment StandardIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 06 Hazard identification and risk assessmentAlso in Safety Case · Major accident hazards and risk
  • Major Accident Risk Acceptance CriteriaIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 06 Hazard identification and risk assessmentAlso in Safety Case · Major accident hazards and risk
  • Bowtie StandardIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 06 Hazard identification and risk assessmentAlso in Safety Case · Major accident hazards and risk
  • Performance Standard: SECE Escape, Evacuation and MusterIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements

Process, procedure, work instruction 8

  • Change Management ProcedureIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 12 Management of change and project managementNot safety case critical
  • Hazard Identification and Risk Assessment ProcedureIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 06 Hazard identification and risk assessmentNot safety case critical
  • HAZID ProcedureIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 06 Hazard identification and risk assessmentNot safety case critical
  • Fire and Gas Detection PhilosophyTypical exampleRegion · addsAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements
  • Weight Control ProcedureIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 12 Management of change and project managementNot safety case critical
  • Commissioning and Handover ProcedureIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
  • Inspection Assessment of Projects and ModificationsIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 10 Assurance, Review and ImprovementAlso in EI PSM · 20 Audit, assurance, management review and interventionNot safety case critical
  • Formal Safety Assessment ProcedureIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 06 Hazard identification and risk assessmentAlso in Safety Case · Major accident hazards and risk

Supporting documents 6

  • HAZOP Report TemplateIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 06 Hazard identification and risk assessmentNot safety case critical
  • Stage Gate Deliverable Requirements ChecklistTypical exampleCompany-wideAlso in IOGP 510 · 06 Asset Design and IntegrityAlso in EI PSM · 12 Management of change and project managementNot safety case critical
  • HAZID Report TemplateIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 09 Monitoring, Reporting and LearningAlso in EI PSM · 06 Hazard identification and risk assessmentNot safety case critical
  • Plant Management of Change Impact Analysis TemplateIn 1 of 3 operator registersAsset · addsAlso in IOGP 510 · 09 Monitoring, Reporting and LearningAlso in EI PSM · 12 Management of change and project managementNot safety case critical
  • Functional Safety Impact Assessment ChecklistIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 10 Assurance, Review and ImprovementAlso in EI PSM · 16 Management of safety critical devicesNot safety case critical
  • Safety and Environmental Critical Element RegisterIn 1 of 3 operator registersAsset · addsAlso in IOGP 510 · 06 Asset Design and IntegrityAlso in EI PSM · 16 Management of safety critical devicesAlso in Safety Case · Safety and environmental critical elements

Guidance · outside the system 5

Informative, not a “shall”. These belong in the knowledge base, not the management system. How this works →

  • Standards and Requirements Selection GuideIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 11 Standards and practicesNot safety case critical
  • Project HSSE HandbookIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 03 Organisation, Resources and CapabilityAlso in EI PSM · 03 Employee selection, placement and competency, and health assuranceNot safety case critical
  • Alarm System GuidelineIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 16 Management of safety critical devicesNot safety case critical
  • Construction and Commissioning Strategy DevelopmentIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
  • Requirement Assurance, Verification and Validation GuideIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 10 Assurance, Review and ImprovementAlso in EI PSM · 20 Audit, assurance, management review and interventionNot safety case critical