Process Safety×Operations and Maintenance

Operations & Maintenance in Operating Integrity

Work within the barriers

Plant is operated inside its safe operating envelope, and work is controlled so that barriers are not bypassed, defeated or overloaded. When a barrier is overridden, the override is authorised and controlled. When prevention fails, emergency response mitigates the consequences.

Policy 3

  • Operating PhilosophyTypical exampleCompany-wideAlso in IOGP 510 · 01 Commitment and AccountabilityAlso in EI PSM · 01 Leadership, commitment and responsibilityAlso in Safety Case · Policy, management system and operating basis
  • Lifting and Hoisting PolicyIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
  • Statement of Fitness at Asset RestartIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical

Standard 4

  • Operating Standard: Permit to WorkIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
  • Operating Standard: Control of WorkIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
  • Operating Standard: Flare and Vent SystemsIn 2 of 3 operator registersAsset · addsAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Operating Standard: Chemical InjectionIn 3 of 3 operator registersAsset · addsAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical

Process, procedure, work instruction 18

  • Third-Party Access and Tie-in Interface ProcedureTypical exampleCompany-wideAlso in IOGP 510 · 04 Stakeholders and CustomersAlso in EI PSM · 10 Management of operational interfacesNot safety case critical
  • Management of Change Control MatrixIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 12 Management of change and project managementNot safety case critical
  • Overriding of Safeguarding Systems and AlarmsIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
  • Risk Assessment Work InstructionIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
  • Control System Cyber Security: Remote Access ProcessTypical exampleCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Loss of Primary Containment NotificationTypical exampleCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 19 Incident reporting and investigationNot safety case critical
  • Operating Manual: Life Saving EquipmentIn 1 of 3 operator registersRegion · addsAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 14 Emergency preparednessNot safety case critical
  • Operating Procedure: Seawater SystemIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Operating Procedure: Open and Closed DrainsIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Operating Procedure: Inert Gas SystemsIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Operating Procedure: Diesel Oil SystemsIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Operating Procedure: Heating Medium SystemIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Operating Manual: Power Generation and DistributionIn 2 of 3 operator registersRegion · addsAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Operating Procedure: Water Injection SystemIn 2 of 3 operator registersAsset · addsAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Re-instatement and Recommissioning of Plant and EquipmentIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
  • Hazardous Leak ReportingIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 09 Monitoring, Reporting and LearningAlso in EI PSM · 19 Incident reporting and investigationNot safety case critical
  • Installation Emergency Response PlanIn 3 of 3 operator registersAsset · addsAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 14 Emergency preparednessAlso in Safety Case · Emergency response and escape, evacuation and rescue
  • Operational Risk Assessment for Impaired Safety and Environmental Critical ElementsIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 16 Management of safety critical devicesNot safety case critical

Supporting documents 5

  • Lift Plan and Hazard Identification FormIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
  • Temporary Equipment Pre-mobilisation ChecklistIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
  • Station BillIn 2 of 3 operator registersAsset · addsAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 14 Emergency preparednessNot safety case critical
  • Operational Readiness Review Report TemplateIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 09 Monitoring, Reporting and LearningAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
  • Area Log SheetsIn 1 of 3 operator registersAsset · addsAlso in IOGP 510 · 09 Monitoring, Reporting and LearningAlso in EI PSM · 09 Process and operational status monitoring, and handoverNot safety case critical

Guidance · outside the system 3

Informative, not a “shall”. These belong in the knowledge base, not the management system. How this works →

  • Mechanical Isolation GuidanceTypical exampleCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
  • Flare Management PlanIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
  • Arc Flash Hazard Management GuidelineIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical