Process Safety×Operations and Maintenance
Operations & Maintenance in Operating Integrity
Work within the barriers
What sits here
Plant is operated inside its safe operating envelope, and work is controlled so that barriers are not bypassed, defeated or overloaded. When a barrier is overridden, the override is authorised and controlled. When prevention fails, emergency response mitigates the consequences.
Example documents, by tier
Policy 3
- Operating PhilosophyTypical exampleCompany-wideAlso in IOGP 510 · 01 Commitment and AccountabilityAlso in EI PSM · 01 Leadership, commitment and responsibilityAlso in Safety Case · Policy, management system and operating basis
- Lifting and Hoisting PolicyIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
- Statement of Fitness at Asset RestartIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
Standard 4
- Operating Standard: Permit to WorkIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
- Operating Standard: Control of WorkIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
- Operating Standard: Flare and Vent SystemsIn 2 of 3 operator registersAsset · addsAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Operating Standard: Chemical InjectionIn 3 of 3 operator registersAsset · addsAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
Process, procedure, work instruction 18
- Third-Party Access and Tie-in Interface ProcedureTypical exampleCompany-wideAlso in IOGP 510 · 04 Stakeholders and CustomersAlso in EI PSM · 10 Management of operational interfacesNot safety case critical
- Management of Change Control MatrixIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 12 Management of change and project managementNot safety case critical
- Overriding of Safeguarding Systems and AlarmsIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
- Risk Assessment Work InstructionIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
- Control System Cyber Security: Remote Access ProcessTypical exampleCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Loss of Primary Containment NotificationTypical exampleCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 19 Incident reporting and investigationNot safety case critical
- Operating Manual: Life Saving EquipmentIn 1 of 3 operator registersRegion · addsAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 14 Emergency preparednessNot safety case critical
- Operating Procedure: Seawater SystemIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Operating Procedure: Open and Closed DrainsIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Operating Procedure: Inert Gas SystemsIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Operating Procedure: Diesel Oil SystemsIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Operating Procedure: Heating Medium SystemIn 2 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Operating Manual: Power Generation and DistributionIn 2 of 3 operator registersRegion · addsAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Operating Procedure: Water Injection SystemIn 2 of 3 operator registersAsset · addsAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Re-instatement and Recommissioning of Plant and EquipmentIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
- Hazardous Leak ReportingIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 09 Monitoring, Reporting and LearningAlso in EI PSM · 19 Incident reporting and investigationNot safety case critical
- Installation Emergency Response PlanIn 3 of 3 operator registersAsset · addsAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 14 Emergency preparednessAlso in Safety Case · Emergency response and escape, evacuation and rescue
- Operational Risk Assessment for Impaired Safety and Environmental Critical ElementsIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 05 Risk Assessment and ControlAlso in EI PSM · 16 Management of safety critical devicesNot safety case critical
Supporting documents 5
- Lift Plan and Hazard Identification FormIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
- Temporary Equipment Pre-mobilisation ChecklistIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
- Station BillIn 2 of 3 operator registersAsset · addsAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 14 Emergency preparednessNot safety case critical
- Operational Readiness Review Report TemplateIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 09 Monitoring, Reporting and LearningAlso in EI PSM · 13 Operational readiness and process start-upNot safety case critical
- Area Log SheetsIn 1 of 3 operator registersAsset · addsAlso in IOGP 510 · 09 Monitoring, Reporting and LearningAlso in EI PSM · 09 Process and operational status monitoring, and handoverNot safety case critical
Guidance · outside the system 3
Informative, not a “shall”. These belong in the knowledge base, not the management system. How this works →
- Mechanical Isolation GuidanceTypical exampleCompany-wideAlso in IOGP 510 · 02 Policies and StandardsAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical
- Flare Management PlanIn 3 of 3 operator registersCompany-wideAlso in IOGP 510 · 07 Plans and ProceduresAlso in EI PSM · 08 Operating manuals and proceduresNot safety case critical
- Arc Flash Hazard Management GuidelineIn 1 of 3 operator registersCompany-wideAlso in IOGP 510 · 08 Execution of ActivitiesAlso in EI PSM · 17 Work control, permit-to-work and task risk managementNot safety case critical